Live Luggage’s powered and non-powered suitcase ranges have unique
wheel technology designed to keep on rolling forever...

Both the Live Luggage PA (power assisted) range and the AG
(anti-gravity) non-powered range have large flat wheels and a
patented “Anti-Gravity” handle which make them so much more stable
and easier to pull compared to conventional luggage, so strain and
effort are minimal and a fully-packed Live Luggage case can be moved
with ease. The PA ranges power up automatically when sensors detect
gradients and kerbs. The AG ranges offer the advantages of the
patented handle’s wishbone design which pivots from the base of the
case and puts 85% of the weight on the wheels, not on the user’s
arm. The combination of the special and unique wheel design
and the anti-gravity handle makes it essential that the wheels
themselves are robust and durable.
Live Luggage’s power-assisted ranges obviously contain more
components than a normal suitcase; these additional components could
have been heavy and taken up valuable space in the case.
However, the company’s clever design minimized both these problems
by placing all the power-assist components into large, flat wheels.
During the product development phase, Live Luggage found it needed a
bearing component which would adhere to very strict weight and space
parameters and yet be very strong, as most of the total bulk and
weight of the case is over the wheels. The answer lay in
thermoplastic bearings, which are typically 20% of the density of
steel and a lightweight alternative to steel bearings, so Live
Luggage approached world leaders in moulded thermoplastic bearing
design and manufacture at the design stage. One UK company
demonstrated how injection moulding techniques could integrate
components and custom-shape the final assembly to fit Live Luggage’s
exacting requirements. An acetal bearing design uses a double
row of balls to maximize load-carrying ability and the raceways are
integrated into the assembly by moulding them onto other components,
thereby eliminating some original parts which secured the bearing
onto the wheels and motor. The non-magnetic SS316 steel balls
used within the plastic bearing solution do not distort magnetic
fields or interfere with the effective operation of the motor.
The wheels are therefore extremely quiet, due to the sound-deadening
properties of the thermoplastic material. The real
breakthrough in the Live Luggage design is the fact that the hub of
the wheel is bolted directly onto the luggage injection moulding and
is fixed. The only moving part is the acetal race bearings,
ensuring smooth, strong, long-lasting product life and performance.
There is a life-long seal to the wheels, ensuring miles and miles of
use, and the cases have been rigorously tested to withstand baggage
handling.